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Ride Industrial Revolution 4.0 through - Technology Evolution

 

                                          Industrial Revolution 4.0 Environment

The #technology #revolution sweeping across the globe at a great speed is also termed as a 4th Industrial Revolution (Short form IR4.0). This is indeed transforming #Manufacturing and Production processes, #Construction, #Delivery system and #Healthcare #procedures/services.  Newer technologies are supporting better and faster #decision-making. It also facilitates global marketing/sales on a 24x7x365 basis. The countries like the USA, China, UK, France, Germany, Sweden, Japan, South Korea and Singapore have taken a big leap forward by introducing state-of-the-art technology. India, though the 6th largest manufacturing country in the world, yet lags behind in introducing #Robotics and AI in its industries.  However, during 2017-2018 India has taken a big step forward to maximize the use of technology in manufacturing and ensure that the manufacturing sector contributes at least 25% of Indian GDP by 2022. Niti Aayog ( Planning Commission)  of India has laid down a guidelines document of 116 pages, in Jun 2018 for maximizing the use of AI., ML and Robotics in various sectors like Manufacturing, #Transportation, #Agriculture, #Financial Services and Healthcare. 

Some people criticize and denounce technology as a #job-snatcher and resist its implementation. Luckily, many others who are better informed, view technology as a facilitator to bring the world closer to #network and share their #knowledge/experience for solving emerging challenges.  Developing the Corona vaccine in less than a year during 2020  is a good example of knowledge sharing and an evolving solution for the unknown #Covid-19. Our lifestyle, work environment, travel, marketing, sales, communication, exchange of information, healthcare, #automation of processes, delivery system and relationships continue to be impacted by ever-changing technology. Faster Internet access at affordable cost continues to influence our #lifestyle, business practices and work environment. The Internet has removed time zones and geographical boundaries and the whole world is just one global village, where we can work/interact on a 24x7x365 basis. In many cases, there may not be the physical presence of another person but electronically (Virtual Mode), we feel close enough and interact with full confidence and mutual trust.

The Industrial Revolution (IR 4.0) is unstoppable and we must enable ourselves to take advantage of this wave and do our jobs more smartly and efficiently. Technologies like Laser, #Artificial Intelligence (AI), #Machine Learning (ML), #Robotics, #Drones, #Internet of Things (IoT), #Cloud Computing will take away some routine jobs but these will also create new jobs, though requiring new skills. Automation and computerization will save time, cost, and human effort.

Some leading IT companies in USA, Holland and Germany have developed disrupting technology for Agriculture farming. They have integrated Robotics and ML for #precision #plantation/ seeding of plants and subsequent caring by precision watering using integrated Robotics, Drones and ML This way, they propose maximum utilization of available land and enhance production. It is expected that by 2022 many farmhouses will increase their crop productivity by precision sowing and water sprinkling of plants. Such technology-based farming will increase productivity and quality, as it works without any fatigue and provides very high precision and consistency.

Scope. The applications and advantages of various technologies are too vast a subject to cover in one chapter of this book Hence, the impact of major technologies as related to the enhancement of productivity, accuracy, consistency, support to human ingenuity and job creation has been covered in succeeding sections.

Artificial Intelligence (AI). AI is the mainstay for most of the emerging technologies where AI is appropriately embedded in various equipment, instruments, sensors, machinery and devices. AI is now being used extensively in many applications related to Business Intelligence (BI), Digital Marketing, Robotics, Digital Manufacturing, Automation, Smart Buildings, Smart Cities, Healthcare, Navigation and many household appliances/ equipment. AI applications are based on a well-designed algorithm by a team of experts from multi-disciplinary areas. These team members are the data scientists, business managers, and technologists of related electronics, #communication and control systems and #embedded software The team also includes psychologists, healthcare expertand experienced professionals with good domain #knowledge.

Machine Learning (ML) . ML is a subset of AI where many experts of multi-disciplines, collectively evolve complex and very efficient algorithms to carry out exhaustive numerical processing and analysis of data. This helps the user to make a timely and correct decision. ML has helped in a big way in healthcare, manufacturing, record keeping and retrieving legal documentspreparing draft reports and speeches for senior management and political leaders. However, ML is not straight software programming but a very iterative method of training a machine to respond to various real-life situations. ML is a very laborious process to cater for all types of situations and make the computer act autonomously and provide a reliable and accurate outcome. Reliability and security of data are very important issues. 

Internet of Things (IoT). IoT is a step forward from man-machine interaction to machine-machine interaction. The “Things” refer to objects like vehicles, machinery and sub-assemblies, communication devices, household appliances/ gadgets and office equipment. With advances in embedded technologies, AI and ML, the communication/interaction among digital devices and processors has increased by many folds.  IoT is reducing human intervention and increasing efficiency and consistency in performing certain jobs, which so far were being done manually. The Navigation, Transportation, Agriculture, Healthcare and Household appliances will be greatly impacted. 

Mobile Communication,- 5 G. Mobile Communication technologies have paved the way to faster growth from 2nd Generation (2G) to 3G to 4G and 4G to 5G. All these have been launched in a phased manner. 5G has larger bandwidth and transmission speed for mobile communication from anywhere to anywhere, with facilities of speech, data and video. This has provided a quantum jump to digital marketing, advertising, digital photography, online teaching/learning, teleconferencing and journalism. This will greatly facilitate navigation, digital marketing and IoT operations, 

Blockchain. Blockchain is the latest technology that has great potential for providing safe and secure financial transactions without any intermediary. Blockchain relates to maintaining one universal e-Ledger and carrying out financial transactions in a cryptic currency (Bitcoin). The concept of Blockchain has already been validated by the great success of   Bitcoin. This success j  has motivated many other industries to get the best out of the potential of Blockchain Technology (BCT). Since Mid-2020, Crypto-currency has become more popular in the Bitcoin market which is already booming at $3e400M,. India, which has been reluctant till 2020 to accept crypto-currency as official currency has moved the Bill in its parliament in 2021 seeking approval to legalise Bitcoin / Block-Chain as technology for business transactions. Blockchain rise is unstoppable and sooner than later most leading economies of the world will adopt it, It is the right time to learn, practice and gain competency to get a highly paid job in the Blockchain environment. .

3-D Printing.  3-D Printing is commonly used for rapid prototyping of various 3D solid products. The product or its parts could be of plastic, metal or any other material which can be in a molten state to flow through the nozzle and deposit the material layer by layer onto the designated platform. The logic and process of printing are embedded in the software file which is generated from an engineering CAD drawing. China and Russia have further progressed 3-D printing technology where instead of molten plastic dropping through nozzles to spread layer by layer, it makes concrete mixture like material flow and deposit layer by layer, as per 3D building structure design provided by the architect. It is being extensively used for sky-scrapers in Middle East countries.  3D printing is being used for prototyping human organs, which is considered a boon for various surgical procedures.

Digital Manufacturing Most of the mechanical and piping industries have been using CAD / CAM since the 1970s. However, the new generation of software like CATIA, Solid Works 3-D, E- Design, Rivet (Open source) and Design Spark have revolutionized the drafting and designing of various types of structures.  Likewise, CNC machines having programmable capability are handy for precision machining work. Digital manufacturing is the use of an integrated, computer-based system comprising of Simulation, 3D visualization, Analytics and Collaboration tools to create manufacturing process definitions for the required product.  For instance, many of the long-term benefits from Siemens’s Product Lifecycle Management (PLM) cannot be achieved without a comprehensive digital manufacturing strategy. Digital manufacturing is the key for integration between PLM, shop floor applications and machines /equipment. Digital Manufacturing has considerably reduced design effort and production time. It also provides efficient documentation for version control and easy traceability of defects. As an end result, it improves Quality Assurance Process (QAP)   and reduces rework costs.

Robot Process Automation (RPA). Like AI and ML,  RPA  is another technology that is automating manufacturing. RPA automates many repetitive tasks that people used to do manually.  Technology is also helping in automation of testing and quality control in a manufacturing facility, automation of packing, labelling and loading for dispatch, warehouse storage and retrieval,  using GPS based transport vehicles and bringing in material Just-In-Time (JIT) for processing. This cuts out store keeping space and handling effort. Digital manufacturing requires a large number of microprocessors ( chips ) which are often in short supply. Replacing a huge inventory of diesel/ petrol vehicles with electric vehicles requires a large number of digital chips, which continue to be in short supply. This chip shortage is impacting the manufacturing sector.   Micro-Chips shortage may be overcome by Mid  2022.

Digital Marketing.  The ease of accessibility and affordability of Internet services and Digital networks like Google+, Facebook, LinkedIn, Instagram, YouTube and  WhatsApp have given a quantum jump to digital marketing. In this, you can ask computers/smartphone devices for writing a compelling email, subject lines for large retail pages. Digital marketing has extended the range from the domestic to the global market.  Today, marketing and advertising agents have many software tools for faster and extended reach.

Robots.  The robot is an electro-mechanical device with built-in logic and controllers to perform certain routine jobs or those which are hazardous for human beings. Robots are already in use for the following areas:

  •         Healthcare services,
  •          Housekeeping in hospitals, hotels, restaurants and homes.
  •         Manufacturing plants,  assembly-line and quality testing in production
  •      Process control industries related to Oil refineries, Fertilizer, Cement, Drinks,           Winery, and  Food  processing plants 
  •         Hotels and restaurants for serving the customers.
  •        Robots have been very helpful during Covid-19 for maintaining social  distance from human beings, in places like Hospitals, parks, local markets (Bazars) and shopping malls  
  •    Robots duly integrated with optics and laser are doing a great job in surgical procedures. They are programmable and have consistent performance since they do not get tired.
  •        With embedded logic and AI, human-like Robots are becoming popular even to give company to lonely people in Japan. 
  •      Robots will soon be deployed as soldiers in the combat zone.
  •        Toys and Entertainment industry
  •        Animation in movies.

Advertising. Advertising has taken a big leap forward where many companies are choosing automated advertisements instead of having people choose appropriate magazines/journals to place their advertisements.  While working from their homes/workplace, people can even select magazine pages and advertisement sizes to suit their budget. Today, advertising agencies have many software tools for digital photography, digital editing, animation, digital billboards,  bulk  SMS and the use of multi-media on social networks.  You can get the best value for money and also track viewership and their buying habits.

Report and speech writing. Some parts of journalism, such as writing market reports, sports summaries, speeches for politicians and CEOs are being automated in some western countries.  Based on the type of audience and profile of the speaker, the AT/ML system can generate a few draft speeches for the speaker to choose from.

 Lawyers and Para-legal staff.  As we all know that in the early stage of any lawsuit,  the lawyer and his/her  Para-legal staff have to do the herculean task of sifting through many documents, depending on the complexity of the case. Today, with the help of appropriate technology like Big Data and ML, the user can easily and quickly sift through documents. The introduction of software like “Discovery” capable of analyzing large volumes of legal documents will reduce the number of legal clerks and paralegals, who presently act as human search engines.  It is likely that with the ML system legally trained to review past documents, precedents and case history can draft a legal brief for the senior advocate who is handling the case. A statistical model using ML could predict the outcomes of major legal cases.

Transportation with Self-driven Vehicles. Driverless (Self Driven) vehicles have embedded navigation logic modules implanted inside with many sensors to monitor road conditions, movement of other vehicles in its lane and neighbouring lanes. This navigation system also plans and takes the shortest and safest route depending upon traffic congestion or any other obstruction so that occupants of the car reach safely and on time to their planned destination. The driverless car self-driven car developed by Google was successfully launched in 2017. This success of  Google cars is going to cause a big shift in car design and manufacturing plans. Likewise, the new concept for transportation and delivery of goods by Amazon, Flip Kart, and many others has delighted the customers.

Material handling jobs. Industrial Robots and AI-empowered machines will efficiently and timely handle all materials and store those in appropriate locations, in the warehouse or in departmental stores.  This will give a new dimension to the JIT concept of manufacturing. These types of equipment will move the required material in/ out of the warehouse as per pre-scheduled time or as per the latest command from the central control room.

Power Grid management. Computer aided powerhouse management generally deploys SCADA like software and engages fewer technical operators, as against many shift engineers. A number of power substations may be remotely controlled.

Drones. Drones are Unmanned Aerial Vehicles (UAV) used for the surveillance and transportation of logistics in difficult terrains. These have good deployment for monitoring water pollution along shorelines and, lakes. These can spot forest fires and carry out sprinkling water or deliver medicines in remote areas. During the Covid-19 crisis in India,, drones have played a great role in combating the Corona pandemic. They have provided great support to law enforcement agencies for managing crowds in keeping the 6Feet gap ( Social Distance). Drones also have been used for detecting land encroachment /   unauthorised constructions. They are being used for jungle fire fighting and aerial water sprinkling on crops. They have great use for military operations in patrolling borders, locating clandestine locations of the enemy, hideouts of terrorists and dropping weapons to destroy those. More is covered in chapter 10.

 Digital Photography. Almost 10 years ago. analogue cameras and video cameras using films have been wiped out of the market. Today everyone is using digital cameras/ video cameras and smartphones. These digital devices have embedded software and sensors which give better resolution, colour selection, filtering, the composition of the scene/object, shutter speed and focusing.  The smartphone can take pictures, make video clips and easily transmit those to their destinations. Google had announced in Aug 2018 to introduce AI for Google photos and Gmail text typing.  Indeed, digital photography has revolutionized both photography as well as cinematography.

Renewable Energy.  All countries are engaged to control carbon emission which is causing global warming,  polar ice melting, flooding of rivers, cyclones. hurricanes and tornados .  All these calamities result in vast destruction and loss of human life and animals.  To minimise the burning of fossil fuel for power generation, all countries are seriously engaged to harness natural resources like sunlight, wind and sea tides to generate electrical power. Technology is helping a lot in the development of various devices and components used to convert these freely available natural resources into energy. All these systems require technical manpower to do more innovations to make these systems more affordable and efficient. This will also create more jobs.

Cloud Computing. Cloud computing is the on-demand delivery of computing services like servers, storage, databases, networking, application software, and analytics to the user over the Internet. Companies like Google, Amazon, Microsoft, IBM, Yahoo offering these computing services are called cloud providers and typically charge for cloud computing services based on usage. This has brought a new revolution in the IT industry and business management. Cloud Computing offers computing power like water supply or electricity where the user pays only for the resources used and for the duration of use. The user need not own expensive hardware and software to match the market requirements. It has also impacted the Data Centres and Data Warehouses, since the customer can now use both hardware and software resources on a need basis, with the option of expanding and contracting computing configuration at will.  The old concept of in-house software development has paved the way for more outsourcing and software application integration. Both big and small industries are adopting cloud computing environments and reaping their benefits.

Virtual Reality (VR) and Augmented Reality (AR).Although VR and AR are very young fields yet they are growing very fast. In the education sector, VR/AR will help the students and the teachers to go across far off places and walk through the specific facility, while still sitting in their classroom. It will encourage creativity and innovation as students can immerse themselves must deeper in a future environment. Likewise, it will help in tourism, exploration and entertainment areas

Automation.

  • Automation of offices works. Automation of office works related to housekeeping of records, text typing, data entry, accounting, ticketing and reservation for travel/hotels/ resorts, banking, insurance and healthcare have been already in vogue, in most of the countries. With digitization coming to the forefront, digital advertising, digital marketing, online billing and delivery systems have taken a quantum jump resulting in saving in time, effort and cost. Therefore, employees in various fields must develop alternate skills and become more technology savvy to stay in demand. In addition, automation of office operations, clerical jobs, housekeeping and operations of house appliances helps in saving time, cost and effort  However,  due to Office Automation, many clerical jobs and supervisory positions have been declared redundant and lost. In the next 5 years, many human-intensive and routine jobs will be automated in most of the countries. Therefore, such employees must acquire alternate skills and become more technology savvy to stay in demand. Some of the easy to use software tools for office automation are indicated below:

§   MS Word – Text typing for emails, office memos, official letters and reports. It has integrated tool Grammarly for spell check and grammar check. This very is very useful for content writers and authors.

·         MS Excel – Spread Sheet.  For basic computation,  basic accounting, statistical data, If-Then-Else Analysis and record keeping.

·         Electronic Documentation. Keeping documents,  pictures and images,  videos catalogues, past records and reports in digital form say in .docx, jpeg or pdf formats. These could be maintained of the local disk or cloud-like one Drive of Microsoft or My drive of Google.

·         Digital Library.   This is also called an indexed library for storing data related to past projects, lessons learnt and reports report. It helps in reusing available software assets.

·         Digital Editing, It allows proofreading of contents which could be in PDF file or word file.

·         Auto reply. This is a time  saver in response  to emails

  • Automation of Industries. Automation of various industries related to manufacturing of goods,  vehicles, railways engines (Diesel, Electric,), railway coaches/wagons, aircraft, ships/boats, tools/ instruments, material handling equipment and earth-moving and construction machinery continues to at a great speed. Similarly, process control industries like oil refinery, cement, fertilizer, power generation and power grid management, milk plants; drinks industry, food processing and many others are fast adopting newer technologies to stay ahead in this highly competitive and uncertain global market. Technology helps to improve productivity, quality, efficiency and global competency. Consequently, it creates new jobs and processes but those need new skills and quick adoption of new technology.  Technology may take away many routine and labour intensive jobs but it also provides the opportunity to learn new skills and have new jobs, which are aligned to technology. Some of the major areas where automation continues to grow rapidly are indicated below:
  • Knowledge-Based Systems (KBS). These are being used in many Defence and some Business applications. There is great job potential for KBS.
  •  Fuzzy Logic. It is finding vast applications for household appliances and business applications. A number of household appliances like a washing machine and dishwasher use fuzzy logic.
  •  Experts Systems. These are being extensively used in agriculture, road transportation and weather prediction.
  •   Speech Recognition.  It is used very effectively for auto-response to queries for Travel by Air, Rail, Road or Sea,  Holiday Resorts booking and Hotel reservations.  This technique has been further extended for voice to text typing which is now available on all smartphones.
  • Toys and entertainment. The electronic Toy industry uses robotics, AI, sensors and embedded logic.  Modern children find great excitement in robotic based intelligent toys. With robotics and AI integrations, these intelligent toys are a great attraction for children. The modern toy industry is booming and thus creating many new jobs.  
  •  Health Care.  AI and ML systems are being used for diagnostics and interpretation of laboratory tests results for Health care. For instance, fitting a lens in the eye is fully automated.
  • Insurance.  #Documentation and records management of large customer databases are already automated and a lot more is in the pipeline. , activities,  transportation and space missions.
  •  Global Positioning / Tracking System (#GPS). It has a major role in locating and guidance of movement of aircraft, vehicles, expeditions, ships and boats.

Survey of Job creation due to AI and IT.  Various techno experts and consulting agencies have confirmed that emerging technologies will save in time, effort and cost. In addition, technologies will improve consistency, productivity and quality of products/services. Some technology-related companies have confirmed that with the application of Robotics, AI and ML, their productivity and efficiency had improved significantly. Accenture has managed to automate 17,000 jobs till 2016 without any cut in existing staff and by 2017, they have automated 25,000 jobs. Likewise, Forrester has estimated that by 2025, 16% of US manual jobs will be replaced by technologies, while the equivalent of 9% of new jobs will be created. Therefore, net job loss in the USA will be only 7%.  These estimates will go under change due to the pandemic Corona Virus (Covid-19) which started spreading worldwide in Dec 2019. Corona has already forced most industries/institutions to modify their work practices by maximum use of the latest technologies. The industry has responded well and encourages its employees to work online and from their homes. Some common areas for new job creation are:

·      #  Radiology.  Dr Barani, of San Francisco, stated in 2018 that Enclitic Technology empowers even average lab technicians in diagnostic labs to perform like experts.  Therefore, instead of making some of them redundant and losing their jobs, the technology can help them in filling the shortage of specialists.

·  Self-driven Vehicles. Self-driven vehicles may need remote operators to cope with emergencies. Therefore there are jobs for professionals who are ready to quickly pick up new skills for handling new technologies, machines and tools.

·   Human Touch Jobs. Despite the use of advanced AI, ML and Robotics, some jobs are always likely to be better done by humans, particularly, where empathy is needed. Therefore, doctors, therapists, hairdressers and personal trainers will always provide better human touch and comfort to their customers. A similar analysis by experts at Deloitte (UK) has reported big demand for healthcare jobs of nursing and technical assistants.

·     The cumulative impact of IT on jobs.  Technology may disrupt certain jobs, but it also creates smarter, faster and more productive jobs. Global competition is forcing many employers to quickly adapt the emerging technologies and restructure their organizations to stay competitive. In such a competitive scenario, employees need to quickly learn new technologies for multitasking and remain relevant to this dynamic market. They must be seen as highly productive for their employers. You need a good knowledge of emerging technologies and domain knowledge related to your career path. You should be technology savvy to get the best of your time and efforts. Devices like 3-D printers, smartphones, digital testing tools and intelligent testing instruments/tools like “Lab View” (also called virtual Lab.) allow remote logging and processing. MATLAB and Minitab have added more productivity for businesses to grow in the electronics industry.

Summary. IR 4.0   revolution is highly supported by emerging technologies and it is unstoppable. IR 4.0 is progressing at a great speed where a number of technologies are being integrated to automate various functionalities of various industries like banking, transportation, service centres, workplaces/offices, and homes. Although automation will take away certain labour intensive jobs,  it will provide greater efficiency, better quality and saving in cost, time and effort. Automation will provide extra safety and comforts to the working people. There will be great savings in office space and manpower. It will enhance productivity, quality and efficiency. There is no need to consider technology a threat to your job and panic.

Technology revolution, IR4.0 is going to stay and rapidly grow further. There is no need to worry that technology will take away our jobs. Technology will be always there to support and enhance human endeavour in every field. The field could be Manufacturing, Processing Industry, Transportation, Teaching institutes, Healthcare, Digital Marketing, Supply Chain Management (SCM) or Customer Relation Management ( CRM). This trend will continue since technological development is going at a much faster pace than evolving new rules, regulations, operating procedures and business practices. It is up to us to harness emerging technologies judiciously and do our job faster, and more efficiently. If you are proactive, have the required knowledge, skills and are adaptable to quick learning of emerging technologies, the jobs will be always available to you. 

Brig(Retd) Dr Sarbjit Singh , Former Exec Director, Apeejay College of Engineering, & Hony Adviser School of Engineering and Technology Apeejay Stya  University, Gurgaon, Haryana, India, 122103



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